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Successful Clusters....  
Munjal Showa Vendor Clusters - Faridabad & Gurgaon |
The Munjal Showa Vendor Clusters at Faridabad and Gurgaon had a successful closure on 16th January 2009 reporting huge benefits. The 14 companies in these two clusters had a combined saving of more than Rs 1.5 Crores. Other benefits include improving Inventory Turnover Ratio by 81%, Employee Involvement by 62 %, Delivery Schedule achieved at 99.8%. The reduction of Customer Complaints has been up to 75% and Customer Returns to 78%.
Benefits - Munjal Showa Open Cluster
Sr. No. |
Key Indicator |
UOM |
Before |
After |
Improvement
in % |
1 |
Financial Benefits |
In Lakh Rs. |
|
80.82 |
|
2 |
Benefits in Space Saving |
Sq. Ft |
|
3973 |
|
3 |
Sales |
In Lakh Rs. |
177 |
208 |
|
4 |
Inventory Turn Over |
No. |
29 |
36 |
24 |
5 |
Customer Complaints |
Nos. |
8 |
2 |
70 |
6 |
Customer Return |
PPM |
22895 |
9512 |
59 |
7 |
In Process Rejection |
PPM |
12443 |
9600 |
23 |
8 |
VAPCO |
Ratio |
4.5 |
6.7 |
48 |
9 |
Delivery Schedule adherence |
% |
93 |
95 |
2 |
10 |
Labour Productivity |
Unit / Hrs |
3809 |
4458 |
18 |
11 |
5S Score |
% |
33 |
61 |
83 |
12 |
Employee Involvement |
% |
2 |
50 |
|
13 |
3M Identified / Eliminated |
Nos. |
0 |
1747/1456 |
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