The 9 ABB Vendors at Nashik participated in this OEM Cluster and reported savings of more than Rs 19 Lakhs and space savings of 764 sq.mtr. Improvement in Labour productivity by 74 %, Floor space utilisation by 90%, Delivery Schedule Adherence by 90%, VAPCO more than 6 and ITR more than 15. Reduction in Customer Returns by 96%, In process rejection by 34%, Machine breakdown by 93% and Accident frequency by 94% were achieved in this cluster.
Sr. No. |
Key Indicator |
UOM |
Before |
After |
Improvement
in % |
1 |
Labour Productivity |
Nos |
72 |
125 |
74 |
2 |
Floor space utilization |
|
64 |
121 |
90 |
3 |
Accident Frequency |
Nos |
5886 |
526 |
94 |
4 |
Machine Breakdown hrs |
Hrs |
593 |
42 |
93 |
5 |
Benefits in Rs. Lacs. |
Rs |
|
19 |
|
6 |
Benefits Floor space in Sq. mtrs |
Sq. Mtr |
|
764 |
|
7 |
Sales Improvement |
|
422 |
681 |
61 |
8 |
Waste (3M) I/E/D |
|
|
600 Kaizens |
|
9 |
Customer Complaint |
Nos |
51 |
14 |
73 |
10 |
Customer Returns |
PPM |
115494 |
5258 |
96 |
11 |
In Process Rejection |
PPM |
168627 |
26262 |
84 |
12 |
Delivery Schedule Adherence |
% |
61 |
94 |
54 |
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